Diamond Jubilee License and the Malta Spitfire!

Spitfire in Malta colours over Valetta in MSFS2020

It was a fantastic occasion to be able to issue our Diamond Jubilee Spitfire Build License No.60 in February.

What is even more exciting is that it has gone to Malta, with it’s incredibly rich historic association with the Spitfire and its heroic defiance against the Axis onslaught.

Spitfire Mk.IX in Malta Aviation Museum

The small island of Malta, a crucial stronghold in the Mediterranean during the Second World War, found an unlikely hero in the sleek and graceful form of the Supermarine Spitfire. As the Axis powers endeavoured to dominate the skies, the Spitfire emerged as a symbol of resilience and an instrument of salvation for the beleaguered Maltese people.

Resupply of Spitfires for Malta from aircraft carriers was fraught with danger

From the moment its Merlin engines roared into life, the Spitfire was not just a mere fighter aircraft; it was a beacon of hope. The exemplary performance of these fighters during the Siege of Malta between 1940 and 1943 is a saga of heroism and tenacity.

The pilots of these magnificent machines formed an unbreakable bond with the island nation. They were not just defenders; they were the heart and soul of the resistance. Every engagement served as testament to their unwavering commitment to protect Malta’s freedom against overwhelming odds.

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American 31 Fighter Group Spitfire at Gozo, Malta

Against a relentless barrage from the enemy, the Spitfire’s and their brave pilots managed to turn the tide. They displayed a steely determination that mirrored the steadfast spirit of the Maltese people, ensuring they never stood alone.

SAAF Spit over Malta

Today, the legacy of the Spitfire and its pilots is etched into the very fabric of Malta’s history. It is remembered as a shining example of courage and a herald of peace, a heroic chapter that showcases the indefatigable spirit of a nation under siege. Every rivet, every wing, and every propeller of the Spitfires that soared above the Mediterranean blue tells a story — a story of valor, determination, and a relentless will to survive.

Welcome to the Builders Group Malta!

Design Update 2.5 – Full Force MSFS2020..!

Hi folks!

This week we released our latest design update for the HFS Mk.IX Simulator Cockpit to our Build License Holders. This update brings full Force Feedback, Wind Generation and G-Force to the MSFS2020 implementation. Almost all the controls are simulated in MSFS2020 too (as far as the simulation engine allows) through the Spad.Next programme.

Details for Rev.2-5 are as follows:

1.     Added Microsoft Flight Simulator 2020 operability through SPAD.Next software

a.     Updated “HFS MK.IX Spitfire Control Rev10_5 Dist.xlsx” file in Electronics folder.

b.     Included SPAD.Next profile in Electronics folder. (HFS FlyingIron Spitfire MkIX.xml)

c.     Updated section 5.1.6 accordingly.

d.     Added section 5.1.3.2 Microsoft Flight Simulator

e.     Updated section 5.1.3.3 X-Plane

2.     Consolidated G-Force Seat and Force Feedback functionality through SimTools v.2.6 This means it is no longer necessary to run DCS Bios to achieve the Force Feedback for Ailerons and Rudders.

a.     Updated “HFS MK.IX Spitfire Control Rev10_5 Dist.xlsx” file in Electronics folder.

b.     Included new configuration files in Electronics/HFS FullForce folder

c.     Deleted Electronics/G-Force Seat and HFS_BD_Rev9c_AS_WS folders

d.     Updated description in section 5.1.1 Introduction

e.     Updated section 5.2.2.1 Connecting the fan to the Arduino

f.      Renamed section 5.2.3 to Force Feedback and G-Force Software Setup and major rewrite to use SimTools.

g.     Added section 5.6 Running the Software

3.     Pneumatic Assembly Base for G-Force seat missing files included:

a.     Added two missing STL files for the Pneumatic Assembly base in the STL Files/G-Force Seat folder:

                                      i.     04.04.01.01.01 Base.stl

                                    ii.     04.04.01.01.02 Base.stl

b.     Updated section 4.10.5.6 to include the missing two base files in the listing.

c.     Updated section 3.12 to include full listing of supplied STL files for self 3D printing.

4.     Cleared up inconsistency and clarified naming convention of the Seat Airshims used in the G-Force Seat:

a.     Added description and sketch showing the naming convention of the shims in section 4.10.5.4

b.     Added Pneumatic Tubing Layout diagram to section 4.10.5.8.2

c.     Corrected nomenclature on wiring diagram section 4.12.3.2

5.     Updated section 3.13.1 Bubble Hood Plexi to reflect the supplier details for individual Malcolm Hoods in the UK and Australia.

6.     Updated section 5.1.5 Calibration of the Axes to:

a.     reflect use of DIView as a better alternative to the Windows Joystick utility. 

b.     Also included a download link and added the DIView.exe to the Electronics folder for convenience.

Enjoy and a Merry Christmas to all!

Flying Legends 2023 – Church Fenton

Twelve Spitfires on the flight line

I was privileged to be able to attend the Flying Legends Airshow this last weekend. It was the first time it was held at its new venue at Church Fenton near Leeds. The location lent itself to setting up a beautiful flight line, including 12 Spitfires of various types and 3 Hurricanes.

It was great to meet up with Steve and Terry of Simply Spitfire again. I look forward to seeing their Mk.II soon!

Despite challenging weather the rain stopped and clouds parted at critical moments of the Saturday afternoon display. This included a superb display by 8 Spitfires.

Here for your viewing pleasure and builders inspiration, a few of the pics I managed to take:

Fully functional in MSFS2020!

It took a bit of doing but we can finally announce that we have a fully functioning Spitfire Cockpit for Microsoft Flight Simulator 2020. And fully functioning means with:

  • Pneumatically operated G-Force Seat
  • Force feedback on Ailerons and Rudder
  • Wind simulation

All these add tremendously to what is already an incredibly immersive experience.

Check out our video to learn more:

The (g)Force is with us!

In what is quite a milestone for the development of our Spitfire Mk.IX, we have published the plans for our G-Force seat.

The Heritage Flight Simulation G-Force Seat

The effect achieved with the pneumatic bladders and belt tensioner is subtle but adds tremendously to the overall immersion. It provides a cost-effective means of incorporating G-Force simulation into the HFS offering by way of pneumatic cushions and seatbelt pressure on the pilot. The Pneumatics Driver design builds upon that of XXPELLE, who’s build he shared on the xsimulator.net community site. I am grateful to him and to the various community members who pitched in with comments and assistance when needed. As such I have also made my upgraded Pneumatics Driver design available on that site and here for use by the community.

Download it here:

Heritage Flight Simulation G-Force Seat Design

We elected to use a G-Force seat rather than motion simulation due to a number of factors:

  1. A motion platform is unable to provide sustained g-force simulation, for instance when an aircraft is pulling constant g’s in a loop or steep turn. Instead it will provide an initial heave and then wash out gently when the actuator limits have been reached. This is not very convincing especially in combat aircraft.
  2. In VR any discrepancy between perceived and real motion leads very rapidly to onset of motion sickness. Hence a motion platform is less than ideal with VR.
  3. The cost of our G-Force seat is a fraction of the cost of a full motion simulator.

The full revision 2.4 changes are as follows:

Revision 2.4

  1. Added G-Force Seat Design
    1. Added section 4.10.5 for the optional G-Force Seat design.
    1. Added section 4.12.3.2 for the G-Force Seat electronics connection.
    1. Added Section 5.2.4 for the G-Force Seat software installation.
    1. Added G-Force seat custom Arduino code.
    1. Added custom SimTools presets.
    1. Updated the HFS MK.IX Spitfire Control spreadsheet to Rev10_4 to update G-Force seat inclusion.
    1. Added 15 new GA and Assembly Drawings.
    1. Drawing Register Rev7 updated.
    1. Added 33 STL files for self-3d printing of required components.
  2. Added HFD-100133 Seat Pattern Drawing v2
  3. Updated section 5.4.2 on Hand Recognition and Mixed Reality.
  4. Reduced pricing in 3.12 for HP Multijet Nylon printing shown.
  5. Updated information on Bubble Hood Plexi sect.3.13.1
  6. Updated information on Windscreen Top Plexi sect.3.13.3
  7. Total of 37 new pages added to the manual, now spanning 565 pages of richly illustrated information.

Build-002 Update: Looking fantastic!

I am very pleased to be able to share some update photos of Build-002. One of the first builds to actually start, the builder/owner has been making steady progress and his cockpit is almost complete. The quality of craftsmanship is superb and he has been meticulous in every detail.

One of the options presented to builders of the HFS Spitfire is cladding over the plywood fuselage cover with a thin 0.5mm aluminium plate. This has the advantage of the strength inherent in glued wooden frame/cover construction, where the cover provides great rigidity, while lending the visual appeal of aluminium plating. The result was envisaged in the following graphic:

The HFS Spitfire MkIX Cockpit envisaged with 0.5mm aluminium cladding

While some builders have elected to go directly with a 1mm aluminium sheet on the plywood frame, Build-002 is the first build following the originally recommended method. It has been further enhanced with accurately positioned riveting, achieved very simply with an appropriately sized hollow punch. The result is outstanding!

The superb Build-002 nearing completion.. love the stair design!

The builder has also created a minimalist stair to make access easier. It could have come from a Scandinavian design house, it is so impressive!

Some more photos of the build in progress:

The BIG 50!!

This week we reached a major milestone when we sold our FIFTIETH HFS Spitfire Mk.IX Build Licence and Plan Set!

The cockpit has been a remarkable success story, placing the most immersive Spitfire flight experience in the world within reach of many. This is borne out by the huge popularity of our simulators at commercial operations such as the Pivka Museum in Slovenia and at our very own The Hangar in Ireland.

Flying the HFS Spitfire in The Hangar, Ireland

We would like to extend a huge thanks to all our customers for helping us reach this amazing milestone!

Dawn Patrol

..as flown in the HFS Spitfire Mk.IX Simulator..

Biggin Hill is just starting to wake when I lower myself into the welcoming confines of the cockpit. The gentle rain of the evening has given way to scuddy clouds. Having strapped myself in I pull up the hatch and latch it firmly into place. I check that all the switches are in their off position, working carefully left to right in my now familiar routine. Set altitude and check alignment of the magnetic compass.

I move the throttle forward and the electrics come on, lighting up the undercarriage indicator and fuel pressure light. Fuel cock to open position and with 11 pulls of the wobble pump the fuel light goes off. Unlocking the primer pump I give it 4 cycles before locking it back in place. I crack the throttle open, flick the left and right magneto switches up, open the starter and boost coil switch covers before shouting “Prop Clear!”. With the stick pulled back between my knees I push the starter and boost buttons with my right hand, resting my left on the closed mixture cut-off lever.

The giant four bladed prop starts to churn around with a whine, swirling a chilly blast into my face. There’s an explosive blast as one cylinder fires, then another, sending shudders through the airframe. The peace of the morning is shattered by the monstrous roar of the Merlin. I move the mixture cutoff lever to full forward position and bring the throttle back to a steady 1000rpm. The mad vibrations become a steady throb. Checking that the oil pressure gauge comes alive I close the starter button covers and wait for the temperatures to rise.

The peace of the morning is shattered by the monstrous roar of the Merlin

This mornings’ mission is just to check out this particular aircraft prior to it being sent to a frontline unit. One of those rare days where you can just take it a little more easy and enjoy the beauty of flight.

A gentle gust from the north tugs idly at the windsock as I line up on runway 03. Final checks on the temperatures and trim before I start opening the throttle gently. The diminutive airframe jumps forward, pulled recklessly by those massive swirling blades and 1600hp of raw power. Keeping all of that aligned on the runway demands intense concentration and before I know it we are hoisted into the air. The pressure on my right leg starts pushing me up in the seat before I hastily center the rudder trim. Switching hands deftly I raise the undercarriage and pull the canopy closed. There is instant relief from the blast of wind, providing some room to clear one’s thoughts.

Biggin Hill – DCS World Channel Map

A shaft of golden sunlight to the north illuminates the Thames where it curves through London. Behind that hangs a dark murk. I start a climbing turn towards the lighter south-east. It looks set for a beautiful spring day as I pass through the first of many layers of scattered cloud. In the distance the Channel gleams a dappled bright silver and I can just make out the darker French coastline at the edge of visibility. I pull the airscrew control lever back, reducing the engine revolutions from 3000rpm to 2600rpm. Adjusting the throttle to a boost reading of 8psi the craft settles into a steady climb at 180mph.

At 14000ft the second stage supercharger kicks in. I open the oxygen cock and turn on the fuel tank pressurisation. She’s climbing like a homesick angel..

Suddenly a shudder and a loss of rpm. I glance at the gauges and see everything is normal, yet the big motor is faltering, gasping for fuel. We are just over 21000ft. Damn! I forgot to turn on the fuel pump after startup again! I reach under the big elevator trim wheel and flick the switch just in time to have the motor burst into life again! Shabby.. got to keep a clear head..

Incredibly immersive DCS World

In our steep climb to 30000ft we have passed over the coast and find ourselves over the Channel. Time to head back. I can not resist however to dive towards Calais, thinking I will just zoom over at high speed before they realise I am there. All looks very quiet from here and it feels like I am the only one out today. I bring the throttle back and dip the nose to a point just north of Calais. The airspeed indicator rushes around before settling at 450mph. The French coastline draws rapidly closer and I start pulling the Spitfire gently out of the dive using elevator trim, curving south over Calais. The port lies quietly with a few small ships in the harbour. I flash over the coastal defences, grateful that I must have caught their AA batteries napping.

A sudden flash of a yellow nose bowl catches my eye. I am not the only one out here! I crane my neck to see a Bf109 taking up a quarter rear aspect. He must have been tracking me, going at least as fast as am now. I roll to the right, pushing the throttle through the gate and start pulling towards him. He tries to stay on my tail but overshoots. As we start circling I can see I am gaining angles on him. We still have plenty of energy and he decides to pull into the vertical. I follow and he starts running out of speed before I do, turning into the cross of my gunsight. I manage a quick burst, the 20mm Hispano’s and .303 Brownings shudder through the airframe, but there is too much deflection and I miss. I flick back and am diving after him, gaining across the turn he has started. Another chance but he disappears under the long nose. I give another short burst, knowing he will be hit if he has not jinked left or right. I roll to see where he has gone. There he is, off to the right, starting another turn. Again I follow him, keeping outside his turn but making up the angles. Once more he goes vertical before I can get him into my sights, and once more I follow him. This time he misjudges his return and almost stalls as he flicks on his back. Another burst as he passes through my sights and I can see flashes as the cannon rips through his fuselage. I zoom past and roll onto my back before heading back down. I can see he was not been able to pull out of his dive and smoke pours from the hole where he disappeared in the rolling green countryside. Keeping the throttle wide open I head low over the waves back to the English coast. I keep jinking left and right while craning my neck to make sure no one else is following me. Once I am sure no one is I bring the boost pressure back to 4psi and bring down the RPM to 2600. The temperatures are high but not yet critical.

Another burst as he passes through my sights and I can see flashes as the cannon rips through his fuselage

Passing over Dover I head towards Folkestone and start gaining some altitude. The circuit at Hawkinge is empty and I bring the speed right down, entering a lazy turn left downwind. Canopy open and the wind lashes at my face again. Gear down. They lock in place with a thump. Flaps down and the nose dips markedly until I compensate with elevator trim. We curve in to the grass runway at 120mph, decreasing to 100 over the hedge. Keep her steady and don’t close the throttle yet.. We float 2 feet over the grass and I take care not to give too much elevator and risk a balloon. As the speed drops I keep the same height by gently and gradually continuing to raise the nose until we settle down onto the grass at stall speed in a perfect three point landing..Satisfaction! But we’re not there yet! Keep flying until she stops! She slows down gradually over the bumpy field and I keep on the rudders to keep her nose straight, only adding a few dabs of brake at the very end when all rudder authority has been lost. We turn off to the dispersal before I come to a halt before shutting her down. What a beautiful morning!

Taking off the VR headset I am returned to the atmospheric surroundings of The Hangar. Amazing, how immersive it is to fly in a real cockpit with force feedback, wind, vibration and virtual reality..!

The HFS Spitfire in The Hangar – Opening at the end of this month!

A core part of this experience is flying in the incredible DCS World using the WWII Assets and Channel Map. You are cast into an utterly convincing world at war 80 years ago. The fidelity of the Spitfire simulation is absolutely stunning. Developed by the team of Nick Grey of The Fighter Collection and Flying Legends Airshow fame, it speaks volumes to the inputs received from his corps of real world Spitfire pilots. No other simulation of the Spitfire has reached this level of accuracy, period..

Nick Grey of The Fighter Collection and Eagle Dynamics, creators of DCS World

This has been the deeply satisfying culmination of my effort over the last five years. I am now looking forward to being able to share this experience with anyone wishing to visit us here at The Hangar in Ireland!

The screen captures from DCS World here are off their website.

So.. What is “The Hangar”?

Background – Heritage Flight Simulation

Flying has traditionally been the domain of the fairly wealthy and hardcore enthusiasts. Flying of old warbirds is the domain of the very wealthy and governments. The pilots that get to fly these machines are a select few.

The mission of Heritage Flight Simulation is captured on our web pages’ byline “Making historical flight accessable

We have done this by designing an exact replica of the Spitfire Mk.IX cockpit in materials that allow the average home builder to achieve their dream of owning and flying in their very own Spitfire cockpit. Developments in Virtual Reality technology have made this experience incredibly real but for a fraction of the cost of owning and operating your own real warbird. As an added bonus …. you can always walk away from a bad landing or misjudged manoeuvre!

The Hangar Flight Experience

We have created The Hangar as a physical facility here in Ireland not only as an extension to our offering of “Making historical flight accessable” but also to make available the experience of flight to a much wider audience. We recognise that not everyone wishes to build their own Spitfire Cockpit but would still like to experience what it would be like to sit in and fly. Our Spitfire Mk.IX cockpit simulator now affords this possibility to anyone who wishes to visit us in Blackwater, Co. Wexford, Ireland.

In addition, we have expanded the offering to include a general aviation and a helicopter VR simulator.

As such we offer three installed simulators with different pricing options:

  • The HFS Spitfire Mk.IX – for a basic flight experience, dogfighting, landing, take-off or systems training
  • a basic Helicopter Simulator with cyclic, collective and torque pedals based on the Robinson R44/22 layout. This provides an opportunity to better understand the complexity of these machines and the skills required to fly them. Also ideal for hover training.
  • a basic General Flight Simulator where the type of aircraft can be selected from ultralight, basic trainer, complex twin or airliner. You can choose in what weather, where in the world and at what time.

So who would our offering appeal to? Except for Spitfire and warbird aficionados that is?

  • Weather in Ireland can be challenging for general aviation pilots to get their “fix”. Come fly our simulators and feel infinitely better 🙂
  • Anyone who wishes to experience what it is like to fly an aircraft
  • Anyone who wishes to build knowledge and skills around flight

Specifics

While we are still finalising the details with a targeted opening towards the end of March 2022 I can share that there will be essentially three different packages associated with our three simulators; 

  1. General Aviation VR experience flying anywhere in the world (choose whether you would like to fly a microlight, single engine trainer, light twin or airliner), the cost of which will be €20 for 20 minutes. This will be very suitable for beginners through to experienced pilots while providing a stunning aviation experience. You would need to reach the controls so not for small children.
  2. Helicopter VR experience. Flying a helicopter is complex and this provides a safe environment in which to build up your understanding and skills. Perfect for hover training, aspiring helicopter pilots and just those curious to find out more about them. €30 for 20 minutes. Suitable for ages 14 and up.
  3. Spitfire Mk.IX VR Flight Experience. This is the ultimate experience for those wanting to feel what it was like to sit in the cockpit of a Spitfire and to fly it. The cockpit is painstakingly recreated from original drawings, incorporating all 78 controls, switches and levers found on the original. All of them work and have a function in the simulated world. 
    1. For those just wanting a taste of it we offer a 20 minute session for €40. You will start in the air and be given 5 minutes to get used to the handling and can then sightsee or move on to dogfighting. (A session in the GA simulator using a single engine trainer is recommended before tackling the Spitfire.)
    2. A little more advanced offering where you will receive basic instruction on the essential controls first. You will then have the experience as in 1) above but after 20 minutes or when you are ready for it move to take-off and landing the Spitfire. (Here some previous simulator or real flight experience is recommended to truly enjoy the experience. At a minimum training for take-off and landing in our GA simulator single engine trainer is required.) Total flying time 40 minutes but overall allow an hour to get settled in, briefed and debriefed. Cost €80
    3. A full hour flying with briefing on all the controls and systems and start-up, take-off, flight, dogfighting, landing and shutdown of the Spitfire. Requirements as per the above. Allow just under an hour and a half. Cost €120. Booking should be 2 weeks in advance to allow us to send you the official Pilot Operating Handbook for self study prior to the in-cockpit training.

Our recommendation for number 3 above is to do each session seperately (so three sessions of €40 each) to be able to absorb all the new information and experiences before going to the next level. This will enhance your enjoyment and greatly enrich the experience. 

  1. We will likely set up a (just for fun, its not officially recognised) certificate course which will consist of two GA sessions and three Spitfire sessions to earn your Heritage Flight Simulation Spitfire Wings. You can do the sessions individually over time with an ultimate cost of €160.

Requirements

  • Generally the experience is not suitable for small children under the age of 10.
  • Requirements for the Spitfire: Ages 14 and up, must be big enough to reach the controls, less than 100kg, less than 6’2” and fit and dextrous enough to be able to get into the confined cockpit space and haul yourself out again without any assistance.
  • We will require the signing of an indemnity for anyone using the facilities. VR may not accord with everyone and can lead to motion sickness in some individuals.
  • Covid health protocols will be strictly adhered to protect our staff and clients. This includes the wearing of a mask and proof of full vaccination.
  • Bookings must be made on-line on our TheHangar website (still under construction). We will try to accommodate making bookings over the counter at The Hangar but only if it’s a quiet period and time allows.
  • Payment by card only when booking online or over the counter, no cash accepted.