Prototype Build – Volume 1 Part 4: We have a fuselage!

It’s been a week of hard work but I am amazed at how well everything has come together. I set out to design something that could give the pleasure of building a life size model of the Spitfire Mk.IX, as one would a small scale model plane out of a kit. I am happy to say that that was exactly the experience!

A lot of the time spent was simply waiting for the epoxy glue to harden, which could take anywhere between 12 and 18 hours. If I had unlimited workspace I could have done a lot more things in parallel and things would have gone even faster still. However I want the prototype to be built in a home workshop in order to experience the same potential problems customers may have.

The parts fit together beautifully. It was a delight to be able to simply drop the screws in place for the instrument panel in order to set the distances correctly for the panel supports. The translation from the 3D Cad model to the cutting patterns has gone extremely well. I am preparing assembly drawings as I proceed, picking up on pertinent points to be noted in the Build Manual. So hopefully that will be nearly ready for publication when the prototype build has been completed.

We have captured the weeks build on a time lapse camera and has resulted 1,5 minutes of video 🙂 You can check it out here:

Week 1 of the build caught on camera

The intercostals remain to be placed which I will do over the weekend, except for Frame 9 which will only be placed once the rudder pedals are positioned. Other than the seat, the door frame and the canopy supports that just about concludes the wood part of the build. Now we will focus on getting the rest of the numbering and checking done (900 to go out of a total of 2000 odd components!).

And then we start preparing the platework cutting and bending patterns. In the meantime we can make aeroplane noises while sitting in the cockpit!

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